The Process Involved To Produce Egg Trays

At farmer’s markets or grocery stores, it is common to find eggs stacked neatly into egg cartons or trays. In fact, thousands of eggs are packaged into egg cartons or egg trays and transported all over the world in trucks. The packaging may appear simple, yet the manufacturing processes are a lot more complex than you may think.

The egg tray-making machines are the latest types of pulp-molding equipment (maquina de hacer maples de huevo) that are used in these manufacturing processes. The egg tray machines recycle waste materials into egg trays, which helps to reduce waste.

There are 4 main methods used to produce egg trays which include Pulping, Forming, Drying, and Packaging.

– Pulping

Pulping is the most important part of pulp molding systems, which involves converting waste in paper form into pulp. In most cases, the raw material that is used to produce egg trays (maquina para hacer cubetas de huevos)includes newspaper, paper, and books are crushed and stirred inside a type of hydraulic pulper. Once the waste is mashed up into a pulp, impurities are combined with the “pure pulp” that are then screened and separated to achieve a uniform and smooth pulp.

– Forming

The next step of the process involves forming a pure pulp. An air compressor, vacuum pump, cleaning equipment, and a pulp-molding machine, are all used to form paper egg trays. Pulp molding machines are essential equipment of any molding system as well as the direct causes of various manufacturing processes involved with egg cartons and egg trays.

During the forming processes, the wet pulp is pressed into molds with the use of a vacuum pump to achieve wet embryos of the egg tray. The air compressor is then used to extract the wet embryos out of the mold so that they are ready to be transferred for the next stage.

Once the embryos have been de-molded, cleaning equipment is then used to efficiently and quickly wash down the machine (máquina para hacer bandejas de huevos) so that the mold is maintained and to guarantee a consistent and quality final product. It is important that each step of the overall manufacturing process is carried out accurately and orderly without any interruptions.

– Drying

Drying technology has undergone a few developments over the last few years. Today, there are a few different drying modes that buyers can choose from. Since the natural and environmentally-friendly drying methods such as sun-drying and air-drying offer low efficiency, many manufacturers usually choose more efficient and cost-effective drying processes. The drying step in an egg tray making machine (máquina de reciclaje de Bestoneco) is designed to dry the wet embryos of the egg trays by using heat produced from either natural gas, fuel oil, or coal.

– Packaging

Every product requires different types of packaging equipment. Packaging equipment that is most commonly used for paper products includes egg cartons of trays include hot presses, counters, and packaging machines. Since the manufacturing costs of producing egg cartons are typically higher when compared to egg trays, a hot press is usually included just before the last stage of the packaging to promote a better appearance.