A Step By Step Guide to Egg Tray Production Line
Paper egg trays are the primary storage and transportation equipment for eggs. Eggs are fragile products that can break, leading to a massive loss for companies. The machine that aids in the manufacturing of these items is the egg tray making machine. It comes in three different versions, all employing varying mechanisms of operations. You will encounter manual, fully automatic, and semi-automatic versions. The choice is entirely reliant on your needs and financial capability. Nevertheless, all types assume a four-step process to achieve production. Read on to find more about these stages.
Step 1. Pulp Making.
The first stage of production is the pulping phase. The pulping system works with other equipment like a water pool and pulp beater to achieve its goal. The initial step is to fit the available waste paper in the collection, then the addition of water. The proportioning of water has to complement that of the raw material to prevent wastages. Also, it’s to improve the performance of the next level. The pulp beater will then mix the constituents to ensure the formation of a uniform mixture. The process is time-consuming as it influences the quality of output. Upon achievement of the desired consistency, it proceeds to the second phase.
Step 2. Molding.
The molding level is where the mixture takes shape to form the egg trays. The availability of pipes enables conveying the materials, which then gets released on the forming molds. One benefit of investing in the egg tray machine is that it is diverse. It can produce various products suitable for eggs, fruits, shoes, and coffee cups. One of the most common machine is the egg carton machine. At this level, the material will land on the models, and with the help of a vacuum pump, they will take the exact shape of the tools. In the last stage, an air compressor will blow air to detach them from the models. It is at this age that the administrator can conclude the capacity of production.
Step 3.Drying.
It is the third stage of production comprising of three different models and platforms of drying. Natural drying is the first type and takes place under the sun. The method is ideal for companies dealing in small scale production of the crates, such as BTF-1 or BTF-4 machines from Beston Group. It is time-consuming and can result in inconveniences when the weather isn’t favorable. The other two versions include metal and brick drying systems. They are prompt and efficient, and you can either have them in single, double, or multilayered designs. Additionally, there is a conveyor belt to allow for even distribution of heat.
Step 4.Packaging.
The very last step is the packaging and shipment of the commodities to the clients. However, before that, they will pass through a hot press. The purpose is to get rid of air trapped within the crates and give it a defined appearance.
As seen above, making egg trays using waste paper is quite extensive and requires attention to detail. However, it is a lucrative business with a high potential to increase your profits and widen your clients’ network.